| [ Top ] | Hot Rolled Asphalt and Bituminous Macadam |
| The Idiots' Guide to Highways
Maintenance Copyright © 2000/10, C.J.Summers |
| Subject Title and Associated Information |
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THE
MOST RECENT UPDATE, (of what appears the most actively updated
specification I am aware of, well apart from hot rolled asphalt, and
concrete).
Although the material descriptions in the table below
have been updated to
include how the bituminous mixtures are now described, the actual
mixtures are fundamentally the same, with changes in gradings and
binder contents being slight.
SUMMARY OF RECENT CHANGES, to specifying Coated Macadam as Asphalt
Concrete (from 1st. January 2008)
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MACADAM LAYER THICKNESS - TOLERANCES - IMPORTANT By using the "Find" facility of the browser you can obtain a particular bituminous macadam. With each record of a particular macadam you will find the nominal and minimum thickness for that material to be laid. In order to achieve required thickness of bituminous layers it is necessary to know about the LAYER TOLERANCES that are specified in the DfT. Specification for Highway Works. The "manipulation" of these tolerances can lead to significant reductions in the individual layer thickness, and the overall pavement thickness of your road design, and subsequently the life of the road. E.g. At the time of writing there is a +/- 6mm. tolerance on the finished level of the surface course. Therefore if the specified thickness of the surface course is 40mm. providing the thickness of the surface course is at least 34mm. thick it is within tolerance. A reduction in wearing course thickness by increasing the thickness of the binder course (basecourse), allows final levels to be achieved. All of this is quite within the DfT. Specification. To a lesser or greater degree this is what the contractor is usually aiming for, as the surface course material will be the most expensive (highest binder content) to purchase. Check it out, and do not include any laying tolerance larger than is necessary, as it may well be abused, if necessary increase the thickness of the surface course to compensate for this common works practice. |
BITUMEN MACADAM RATES OF SPREAD The rate of spread of each particular MACADAM material will be found in the subject entry appropriate to that material, e.g. the rate of spread of MACADAM, 10MM. SIZE CLOSE GRADED SURFACE COURSE (WEARING COURSE) will be found under that subject heading. Use the "Find" facilities of the browser to access the particular material you require details about. |
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BE FULLY AWARE ! ! ! ! !
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BITUMEN MACADAM SURFACE COURSE (WEARING COURSE) MATERIALS - SPECIFICATIONS This is just a list of the more commonly used MACADAM SURFACE COURSE (WEARING COURSE) materials, from this list you will be able to look at them individually, in the guide, to gain more knowledge on their suitability for particular sites, and their laying criteria :- 0/6mm. SIZE DENSE SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.5) 0/6mm. SIZE MEDIUM GRADED SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.6) 0/10mm. SIZE CLOSE GRADED SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.4) 0/10mm. SIZE OPEN GRADED SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.2) 0/14mm. SIZE CLOSE GRADED SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.3) 0/14mm. SIZE OPEN GRADED SURFACE COURSE MACADAM (BS 4987:PART 1: CL. 7.1) 0/4mm. SIZE FINE GRADED SURFACE COURSE (previously known as 3mm. size fine graded surface course, and before that known as "fine cold asphalt") But you cannot specify and lay bituminous macadam without a copy of BS 4987, Parts 1 & 2, they will be well worth the money you spend on them. Buy them now before "Thin Surfacings" take over completely, they will even be useful in understanding the allegedly new "Thin Surfacings". |
MACADAM, 10MM. SIZE CLOSE GRADED SURFACE COURSE (This was known as 10mm. Dense Macadam Wearing Course) With the appropriate BINDER this is a very good general purpose WEARING COURSE. Specification was :- BS 4987:Part 1:CLAUSE 7.4, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness ................30mm. to 35mm. Minimum thickness at any point ...25mm. Rate of coverage at 35mm. ........12 sq.metres/tonne Viscosity ........................100pen ....200pen ....300pen ....100/200secs Max. delivery temp ...............160 .......150 .......130 .......120 Min. delivery temp ...............120 .......110 .......100 ........75 Minimum rolling temp ..............95 ........85 ........80 ........50 prior to rolling |
MACADAM, 0/10MM. SIZE OPEN GRADED SURFACE COURSE This material often had a CUTBACK BITUMEN binder as the open nature allowed the volatiles in the cutback bitumen to evaporate more quickly.. With an appropriate stiffer (e.g. 100pen.) BINDER this is a good general purpose WEARING COURSE giving a high texture and a quiet running surface. The material is porous so an impervious basecourse is required, the bitumen binder will also oxidise at a higher rate than a dense material so its life will be shorter in comparison. Specification was :- BS 4987:Part 1:CLAUSE 7.2, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness ..................30mm. to 35mm. Minimum thickness at any point .....25mm. Rate of coverage at 35mm ...........14 sq.metres/tonne Viscosity ..............200pen ......300pen .......100/200secs .......50secs Max. delivery temp. ....125 .........115 ..........100 ...............90 Min. delivery temp. .....95 ..........85 ...........60 ...............-- Min. rolling temp. ......75 ..........65 ...........40 ...............-- (prior to rolling) |
MACADAM, 0/10MM. SIZE POROUS ASPHALT SURFACE COURSE - PERVIOUS MACADAM Specification was :- BS 4987:Part 1:CLAUSE 8.2, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. The name POROUS ASPHALT WEARING COURSE has now replaced PERVIOUS MACADAM, since the edition prior to that of 1993, Clause and Table numbers remain the same. Nominal thickness .................30mm. to 35mm. Minimum thickness at any point ....25mm. Rate of coverage at 35mm ..........14 sq.metres/tonne Viscosity .....................100pen ...............200pen Max. delivery temp. ...........135 ..................125 Min. delivery temp. ...........110 ..................110 Minimum rolling temp. ..........85 ...................85 (prior to rolling) |
MACADAM, 0/14MM. SIZE CLOSE GRADED SURFACE COURSE This was known as 14mm. Dense Macadam Wearing Course, with the appropriate BINDER this is a good general purpose SURFACE COURSE. Specification was :- BS 4987:Part 1:CLAUSE 7.3, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness ................40mm. to 55mm. Minimum thickness at any point ...35mm. Rate of coverage at 50mm. .........9 sq.metres/tonne Viscosity ...................100pen ......200pen .......300pen .......100/200secs Max. delivery temp. .........160 .........150 ..........130 ..........120 Min. delivery temp ..........120 .........110 ..........100 ...........75 Minimum rolling temp .........95 ..........85 ...........80 ...........50 (prior to rolling) |
MACADAM, 0/14MM. SIZE OPEN GRADED SURFACE COURSE This material occasionally has a CUTBACK BITUMEN binder and is then "dusted" with a sealing grit, it is usually produced and used in this fashion for hand lay work because of its longer period of workability. But it is best used as a machine lay material with a penetration grade bitumen, and with the appropriate BINDER this is a good general purpose WEARING COURSE which is a very "quiet" surface with considerable negative texture. Specification was :- BS 4987:Part 1:CLAUSE 7.1, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness ...................40mm. to 55mm. Minimum thickness at any point ......35mm. Rate of coverage at 50mm. ...........10.5 sq.metres/tonne Viscosity ...................200pen ........300pen ........100/200secs .......50secs Max. delivery temp ..........125 ...........115 ...........100 ...............90 Min. delivery temp ...........95 ............85 ............60 ...............-- Minimum rolling temp .........57 ............65 ............40 ...............-- (prior to rolling) |
MACADAM, 0/20MM. SIZE DENSE BINDER COURSE This material was specified in :- BS 4987:Part 1:CLAUSE 6.5, and it shall be transported/laid/compacted to BS 4987:PART 2. N.B. This material is commonly used as a SURFACE COURSE layer in rural areas, and it will receive a 6mm. surface dressing after 6/18 months, binder content may be increased by 0.5%. Nominal thickness ...................50mm. to 80mm. Minimum thickness at any point ......40mm. Rate of coverage at 60mm. ............7.75 sq.metres/tonne Viscosity ............................100pen ............200pen Max. deliverytemp. ...................120 ...............110 Minimum rolling temp. .................95(75) ............85(60) 1st figure) prior to rolling. 2nd figure) shall be substantially complete by this temperature |
MACADAM, 0/20MM. SIZE OPEN GRADED BINDER COURSE - DEPOT STOCK - TEMPORARY PATCHING This material was specified in :- BS 4987:Part 1:CLAUSE 6.1, and it shall be transported / laid / compacted to BS4987:PART 2 N.B. This is often used as a DEPOT STOCK / EMERGENCY PATCHING material, when it will be heavily cutback with a volatile oil to keep it workable for several days. Nominal thickness ..................45mm. to 75mm. Minimum thickness at any point .....40mm. Rate of coverage at 60mm. ...........9.0 sq.metres/tonne Viscosity ...............................200pen .......300pen .......200/100secs Max. delivery temp. .....................125 ..........115 ..........100 Min. delivery temp. ......................95 ...........85 ...........60 Minimum rolling temp. ....................75 ...........65 ...........40 The minimum rolling temperature figures are the minimum temperatures immediately prior to rolling. |
| MACADAM,
0/32MM. SIZE SINGLE COURSE This material was specified in :- BS 4987:Part 1:CLAUSE 6.2, and it shall be transported / laid / compacted to BS4987:PART 2 N.B. This material is used as a combined binder course and surface course bituminous mixture, the viscosity of the binder is chosen appropriate to the amount and type of traffic and underlying strength (movement) of the existing road pavement. This material is mainly used on neglected rural highways as a means of adding strength and a good running surface in one operation. Nominal thickness ..................75mm. to 105mm. Minimum thickness at any point .....65mm. Rate of coverage at 80mm. ...........6.0 sq.metres/tonne Viscosity ...............................200pen .......300pen Max. delivery temp. .....................125 ..........115 Min. delivery temp. ......................95 ...........85 Minimum rolling temp. ....................75 ...........65 The minimum rolling temperature figures are the minimum temperatures immediately prior to rolling. |
MACADAM, 6/20MM. SIZE POROUS ASPHALT SURFACE COURSE This material was specified in :- BS 4987:Part:CLAUSE 8.1, and it shall be transported, laid and compacted in accordance with BS 4987:PART 2. In BS 4987:1993 PERVIOUS MACADAM WEARING COURSE, or material very similar to it, is now known as POROUS ASPHALT WEARING COURSE with the same clause/table numbers of the previous edition of BS 4987. This material must be laid on an impervious basecourse to prevent ingress of water into the road pavement. Nominal thickness ....................50mm. to 80mm. Minimum thickness at any point .......40mm. Rate of coverage at 60mm. .............9.0 sq.metres/tonne Viscosity .............................100pen .............200pen Max. delivery temp. ...................135 ................125 Min. delivery temp ....................110 ................110 Minimum rolling temp ...................85 .................85 (prior to rolling) |
MACADAM, 0/32MM. SIZE DENSE BINDER COURSE This material was specified in :- BS 4987:Part 1:CLAUSE 6.4, and it shall be transported, laid and compacted in accordance with BS 4987:PART 2. Nominal thickness .....................70mm. to 100mm. Minimum thickness at any point ........55mm. Rate of coverage at 75m ................5.75 sq.metres/tonne Viscosity ..................................100pen ..............200pen Max. delivery temp .........................160 .................150 Min. delivery temp .........................120 .................110 Minimum rolling temp ........................95 (75) .............85 (60) (1st) temperature prior to rolling. (2nd) shall be substantially complete by this temperature |
MACADAM, 0/32MM. SIZE DENSE BASE (ROADBASE) This material was specified in :- BS 4987:Part 1:CLAUSE 5.2, and it shall be transported, laid and compacted in accordance with BS 4987:PART 2. Nominal thickness ......................70mm. to 100mm. Minimum thickness at any point .........55mm. Rate of coverage at 75mm ................5.75 sq.metres/tonne Viscosity ...............................100pen ............200pen Max. delivery temp ......................160 ...............150 Min. delivery temp ......................120 ...............110 Minimum rolling temp .....................95(75) ............85(60) (1st) prior to rolling. (2nd) shall be substantially complete by this temperature |
MACADAM 0/4mm. SIZE FINE GRADED SURFACE COURSE (previously known as 3mm. size fine graded surface course, and before that known as "fine cold asphalt") This material with the appropriate BINDER is an excellent material for footway surfacing (overlays) and patching. Specification was :- BS 4987:1993:Part 1:CLAUSE 7.7, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness ......................15mm. to 25mm. Minimum thickness at any point .........10mm. Rate of coverage at 20mm. ..............21 sq.metres/tonne Viscosity .........................200pen .........300pen .........100/200secs Max. delivery temp. ...............150 ............130 ............120 Min. delivery temp. ...............110 ............100 .............75 Minimum rolling temp. ..............85 .............80 .............50 (prior to rolling) |
MACADAM, 40MM. SIZE DENSE BASECOURSE This material was specified in :- BS 4987:1993:Part 1:CLAUSE 6.3, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. NOTE - the use of a bituminous mixture with a 40mm. size aggregate is no longer a "specified" material. Nominal thickness ........................95mm. to 140mm. Minimum thickness at any point ...........80mm. Rate of coverage at 100mm .................4.5 sq.metres/tonne Viscosity ............................100pen .............200pen Max. delivery temp ...................160 ................150 Min. delivery temp ...................120 ................110 Minimum rolling temp ..................95(75) .............85(60) (1st) prior to rolling. (2nd) shall be substantially complete by this temperature |
MACADAM, 40MM. SIZE DENSE ROADBASE This material was specified in :- BS 4987:1993:Part 1:CLAUSE 5.1, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. This is a good load spreading material when used in thick roadbase layers. NOTE - the use of a bituminous mixture with a 40mm. size aggregate is no longer a " specified" material. Nominal thickness ......................90mm. to 150mm. Minimum thickness at any point .........80mm. Rate of coverage at 100mm. ..............4.5 sq.metres/tonne Viscosity ...............................100pen .............200pen Max. delivery temp. .....................160 ................150 Min. delivery temp. .....................120 ................110 Minimum rolling temp. ....................95 (75) ............85 (60) (1st) temperature prior to rolling. (2nd) rolling shall be substantially complete by this temperature |
MACADAM, 0/6MM. SIZE DENSE SURFACE COURSE This material is widely used for footway surfaces often with a 100sec binder for easy working, but 300/200pen would be better choice of binder for material stiffness and durability. A straight run 300pen. binder is a good compromise viscosity for hand lay footway work. Specification was BS 4987:Part 1:CLAUSE 7.5, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. A viscosity less viscous (less stiff) than 100secs is NOT specified in BS 4987:1993 Nominal thickness ....................20mm. to 25mm. Minimum thickness at any point .......15mm Rate of coverage at 25mm. ............17 sq.metres/tonne Viscosity ............................100pen .....200pen .....300pen .....100/200secs Max. delivery temp. ..................160 ........150 ........130 ........120 Min. delivery temp. ..................120 ........110 ........100 .........75 Min. rolling temp. ....................95 .........85 .........80 .........50 (prior to rolling) |
MACADAM, 0/6MM. SIZE MEDIUM GRADED SURFACE COURSE This is used for footway surfaces, patching, and minipaver work, it is suitable for use with cutback binders as the volatiles evaporate more readily from the open nature of the material matrix. It is also an excellent material with a stiff (100/50pen. polymer enhanced binder) as a thin surfacing on urban roads. It can be laid at a 20mm. thickness and has good texture and durability, and with a high PSV aggregate has a good skid resistance value (SRV). Specification was BS 4987:Part 1:CLAUSE 7.6, it shall be transported/laid/compacted in accordance with BS 4987:1993:PART 2. Nominal thickness .....................20mm. to 25mm. Minimum thickness at any point ........15mm. Rate of coverage at 25mm. .............17 sq.metres/tonne Viscosity .............................200pen ...........300pen ..........100/200secs Max. delivery temp. ...................125 ..............115 .............100 Min. delivery temp. ....................95 ...............85 ..............60 Minimum rolling temp. ..................75 ...............65 ..............40 (prior to rolling) |
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