[ Top ] Hot Rolled Asphalt and Bituminous Macadam
The Idiots' Guide to Highways Maintenance
Copyright © 2000/08, C.J.Summers

THIS IS A GUIDE TO AVAILABLE HOT ROLLED ASPHALT MATERIALS,
AS SPECIFIED IN, 
BS 594:HOT ROLLED ASPHALT FOR ROADS AND OTHER PAVED AREAS

Subject/Material Title and Related information

IMPORTANT UPDATE
Major changes have been introduced (from 1st. January 2008) relating to the way in which  bituminous mixtures are specified, both Hot Rolled Asphalts and Bitumen Macadams.
Rather than repeat myself on the process and nature of these changes may I suggest you study the
Summer 2007 Newsletter to get up to date.
However do not throw away your BS 594's and your BS 4987's for a while, if ever, as they contain information on good designs and working practice, you will need them to convert your current "well tried" mixtures to an equivalent new BS EN specification using the new standard,

BS EN 13108-4 : 2006 : Bituminous mixtures - Material Specifications - Part 4 : Hot Rolled Asphalt.

Read on for information on BS 594 and its past development :-

Please do not be too discouraged by the amount of changes that have occurred in BS 594 over recent years, they are in fact relatively minor in relation to the overall content of the specification. 
This remains an excellent document for providing information and guidance on the specifying, transporting, laying and compaction of hot rolled asphalt. 
I still believe using the information provided in the standards BS 594 and BS 4987 ( bitumen coated macadams ) is a good basis for the future specifying of the requirements of bituminous mixtures for road construction and maintenance.
It is my opinion that "converting" existing generic designs for commonly used bituminous mixtures to the new form of BS EN  13108 family of specifications is the best and most economical method to adopt, especially for local highway networks.
But you, yes you, must be the one to know which is the best bituminous bound material for your site, you should not, and must not, rely on the contractor or supplier to do your job for you. 
Their choice could be influenced by factors other than the most cost effective option to the customer, i.e. you, and whoever you represent, most probably the general public. 
If you need guidance talk to your Materials or Road Pavement Engineer.
From what I have seen the new form of specifying bituminous mixtures will not be as dire as predicted, they are a mixture of good news and bad news.
( I particularly appreciate the publication of the standard for stone mastic asphalt, which now allows you to specify the type of SMA you want, although I personally still believe that no SMA's should be porous. )
Do not panic, as I feel that if you know the nature of the bituminous mixture you require you will be able to specify it from an "official" British (European) Standard, which I regard as good practice.
The danger may come, for local authority Engineers and Engineering Technicians, with the introduction of very large "Alliances" of local authorities to create "Framework" deals with large contractors and suppliers.
These "Alliances" will include the Highways Agency as a major, possibly controlling partner, and the Highways Agency may wish to introduce the practice of only permitting proprietary (branded) bituminous mixtures for surface course layers, as is currently the situation with motorways and trunk roads.

I personally believe the loss, or dilution, of such an excellent pair of understandable, specifications for Hot Rolled Asphalt in the UK is an error of judgment, a decision probably not made by practicing highway engineers, but by ill advising "advisers".
The distinct bituminous mixture that is hot rolled asphalt tends to be "special" to the UK and has provided many decades of safe, durable and cost effective road surfacing, as well as being
entirely recyclable into "new" bituminous mixtures when the end of its ability to provide the necessary surface characteristics arrives.
Its dense, high bitumen content nature having kept the matrix of the material remarkably well preserved

I will repeat myself here to stress that now this (BS 594) specification is superseded the proven generic designs it contains can be replicated by the appropriate use of the new means of specification for bituminous mixtures., "a rose by any other name will smell as sweet".

However past updates/changes to BS 594 do need to be understood as they will be reflected when using the new forms of specification, and there have been some significant changes in the recent past that need noting, and that are included in the new BS EN 13108 : Part 4. 

The latest version of BS 594:Part 1 is,
BS 594 : 2005 : Hot rolled asphalt for roads and other paved areas : 
Part 1 : Specification for constituent materials and asphalt mixes

The only significant difference to the previous edition (2004) appears to be a request for producers to record retained amounts on extra sieves such as 4mm. and 1mm. when analysing samples, this being done with Factory Production Control (FPC) in mind in the future.
As I understand it, with FPC could come different "specifications" for HRA's manufactured at different production plants.




The newly introduced specification follows on the heels of the previous standard introduced on the 1st. of January 2004.
BS 594, Parts 1 & 2 were previously updated in August 2003 to include changes brought in due to the introduction of BS EN 13043 : 2002 : Aggregates for bituminous mixtures and surface treatments for roads, airfields and other trafficked areas
which will introduce a number of changes relating to the size designations of aggregate, the material description and associated test methods to determine aggregate and mixture performance.

I am still including reference to previous (recent) changes in
BS 594 for background information, but this is not required learning for the user of the standard, just of interest to the more knowledgeable reader.

The information in the tables below will still be very useful as a
GUIDE but only as a GUIDE, refer to the current British Standard for up to date information.

NOTE, the more significant changes occurred in 2002 edition.

BS 594 : 2002 : Hot rolled asphalt for roads and other paved areas: 
Part 1 : Specification for constituent materials and asphalt mixes. 
Part 2 : Specification for the transport, laying and compaction of rolled asphalt. 

# bitumen grade reference are now in accordance with, 
BS EN 12591 : 2000 : Bitumen and bituminous binders - Specification for paving grade bitumens 
# the terms surface course (wearing course), binder course (basecourse) and base (roadbase) are now used to describe pavement layers
Note - I have not yet changed the material descriptions in the table below !
# now includes specification requirements for testing surface course mixtures relating to deformation resistance
# there is reference to in plant blending of bitumens to create further viscosity grades of binder
# the design type R surface course mixtures have been deleted
# introduction of bond coats with reference to BBA/HAPAS approval
# tack coats and bond coats are now specified according to the binder percentage of the upper layer and the rate of bitumen actually deposited on the surface rather than the rate of spread of bitumen emulsion

There are other changes which may be significant in certain circumstances so you need the most recent standards, and probably a good Materials Engineer to point them out to you.

One of the principle differences you will find in the amended specifications is the of
viscosity of binder grades, this can be briefly described as,
the 50pen. binder option remaining, 
but 100pen. has been replaced by 125pen, 
and 70pen. has been replaced by an 85pen. binder, that is if your bituminous material producer actually carries 85pen. as a stock item. 
If an 85pen. binder is unavailable it means the difference in binder stiffness between 50pen. and the next binder option, i.e. 125pen. has increased and careful thought will be needed with regard to the grade of bitumen used. 
Do you select a stiffer 50pen. binder or a less stiff 125pen., now that the 100pen binder option has been removed and the 85pen binder is not available.
Which ever binder you choose with regard to its engineering properties, it may require some changes in working practice as a result of the change.

A great deal of information is presented here on the many hot rolled asphalts that are specified in,
BS  594 : Part 1
If you are in any way responsible for ordering / purchasing / supervising the laying of hot rolled asphalts you,
MUST have access to both Parts 1 and 2, of BS 594 of the appropriate edition quoted in the contract.
The information contained in them is excellent, and if you follow their guidance you will not go far wrong, but it would be even better if you could also consult with your Materials Engineer / Technician, if your organisation still has such a person.

With the more recent editions of the standard there is an ever increasing amount of "small print", I am afraid this needs studying closely to avoid NOT being supplied with the nature of bituminous mixture that you thought you had specified.

A look at the main use off hot rolled asphalt as a durable surface course employing the economic use of high specification aggregate as a precoated chipping can be viewed by pressing ----------------------------------------->
HERE


SUMMARY OF RECENT CHANGES, to specifying Hot Rolled Asphalt (from 1st. January 2008)

A great deal of information is presented below on the many hot rolled asphalt mixturs that were specified in BS 594.
If you wish to use the bituminous mixtures described below in the future, after 1st. January 2008, you will need to convert them to an equivalent bituminous mixture using,
BS EN 13108-4 : 2006 - Bituminous mixtures - Material specifications - Part 4 : Hot Rolled Asphalt 
If you were in any way responsible for ordering / purchasing or supervising the laying of hot rolled asphalt you
should have had access to both Parts 1 and 2, of BS 594 of the appropriate edition quoted in the contract.
The information contained in them is excellent, and if you follow their guidance to specify "equivalent"  bituminous mixtures you will not go far wrong, but it would be even better if you could also consult with your Materials Engineer / Technician, if your organisation still has such a person.

Guidance on the transformation of specifying from
BS 4987 and BS 594 to BS EN 13108 can be found in, 
PD 6691 : 2007 : Guidance on the use of BS EN 13108 Bituminous mixtures - Materials Specifications

It is also necessary to be aware that the
"Part 2's" of both BS 4987 and BS 594
have been combined in to the document, 
BS 594987 : 2007 : Asphalt for roads and other paved areas - Specification for transport, laying and compaction and type testing protocols.

If you are actively involved in the specifying, ordering or use of Bituminous Mixtures you do need to have access to the above new documents.

BE FULLY AWARE ! ! ! ! !
THE INFORMATION BELOW HAS BEEN SUPERSEDED IT REMAINS FOR GUIDANCE PURPOSES ONLY


ASPHALT - MACADAM - LAYER THICKNESS - ROAD DESIGN

The thickness of bituminous materials, (or indeed any other road making material), will be decided upon as a result of a ROAD PAVEMENT DESIGN based on TRRL REPORT 1132, or subsequent Highways Agency "Highway Design" (HD) guides.

This is especially applicable to the BASE (ROADBASE) layer with both MACADAM and ASPHALT.



ASPHALT - MACADAM - LAYING TEMPERATURES

Laying temperatures in general (including cement bound material) are covered in the,
DOT Specification for Highway Works, Clause 703, Cold Weather Working, of the 700 Series, Road Pavements-General.

WIND CHILL information is provided in
DTP DESIGN MANUAL HD 27/94.

Laying temperatures appropriate to "Recipe" H.R.A. are stated in,
B.S.594:Part 2: Specification for the transport, laying and compaction of rolled asphalt.
See para 6.1 in this edition, it states you can lay at minus 3 degrees in CALM weather.

Laying temperatures appropriate to COATED MACADAM are stated in,
B.S.4987: Part 2:Specification for transport, laying and compaction. Para 5.2

You
MUST consult the above documents for accurate advice.

But criteria common to both B.S.'s included over many years is :-
1) laying shall cease at 0 deg.C on a falling thermometer, when NOT calm.
2) laying may begin at -1 deg.C on a rising thermometer.



ASPHALT, 30% 0/10 WEARING COURSE - DESIGN


Specified in BS 594:Part 1:Table 3:Col. 8,

and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This WEARING COURSE material needs an application of 20mm./ 14mm. PRECOATS.

N.B. This material is
NOT included in BS 594:2002/3 ! See BS 594:1985 for spec

Nominal thickness ...............35mm.
Rate of coverage at 35mm. .......13.0 sq.metres/tonne

Viscosity .................50pen ..............70pen
Max. delivery temp. .......185(190) ...........180(185) ( ) = BS 594:1985
Min. delivery temp. .......140 ................140
Minimum rolling temp. ......85 .................80
The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature.


ASPHALT,  0/10 30% SURFACE COURSE - RECIPE


Specified in BS 594:Part 1:Table 6:Col.6/3
,
and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This WEARING COURSE material needs an application of 20mm./ 14mm. PRECOATS.
BS 594:2005 IS CURRENT.

Nominal thickness ...............35mm.
Rate of coverage at 35mm. .......13.0 sq.metres/tonne

Viscosity ....................50pen ..............70pen
Max. delivery temp. ..........190(185) ...........185(180) ( ) = BS594:1985
Min. delivery temp. ..........140 ................140
Minimum rolling temp. .........85 # ...............80 #
# Bulk of the compaction should take place before the minimum rolling temperature falls to this figure.


ASPHALT, 30% 0/14 SURFACE COURSE - DESIGN


Specified in:- BS 594:Part 1:Table 3:Col.3/2

and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS.
BS 594:2005 IS CURRENT

Nominal thickness ...........40mm.
Rate of coverage at .........40mm. 11.0 sq.metres/tonne

Viscosity .....................50pen ..............70pen
Max. delivery temp. ...........190(185) ...........185(180) (?) = BS 594:1985
Min. delivery temp. ...........140 ................140
Minimum rolling temp. 85 80
The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.


ASPHALT, /30% 0/14 SURFACE COURSE - RECIPE


Specified in:- BS 594:Part 1:Table 6:Col.6/4
,
and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS.
BS 594:2005 IS CURRENT.

Nominal thickness .................40mm.
Rate of coverage at 40mm. .........11.0 sq.metres/tonne

Viscosity ......................50pen ...............70pen
Max. delivery temp. ............190(185) ............185(180) ( ) = BS594:1985
Min. delivery temp. ............140 .................140
Minimum rolling temp. ...........85 ..................80
The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.)


ASPHALT, 35% 0/14 SURFACE COURSE - DESIGN


Specified in:- BS 594:Part 1:Table 3:Col.3/3
and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS
BS 594:2005 IS CURRENT

Nominal thickness ............45/50mm.
Rate of coverage at 50mm. ....9.0 sq.metres/tonne

Viscosity ...........................50pen .............70pen
Max.delivery temp. ..................190(185) ..........185(180) (?) = BS 594:1985
Min. delivery temp. .................140 ...............140
Minimum rolling temp. ................85 ................80
The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure.


ASPHALT, 35% 0/14 SURFACE COURSE - RECIPE


Specified in:- BS 594:Part 1:Table 6:Col.6/5
, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS.
BS 594:2005 IS CURRENT

Nominal thickness ...........45/50mm.
Rate of coverage at 50mm. ...9.0 sq.metres/tonne

Viscosity ..................50pen ................70pen
Max. delivery temp. ........190(185) .............185(180) (?) = BS 594:1985
Min. delivery temp. ........140 ..................140
Minimum rolling temp. .......85 ...................80
The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure.


ASPHALT, 14MM./40% - DESIGN - NOW SUPERSEDED


Specified in:- BS 594:1985:Part 1:Table 3:Col.3/3
and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS

THIS MATERIAL IS NOW REPLACED IN BS 594:PART 1, BY 14MM./35%

Nominal thickness ...........50mm.
Rate of coverage at 50mm. ...9.0 sq.metres/tonne

Viscosity ......................50pen ..............70pen
Max. delivery temp. ............190(185) ...........185(180) (?) =BS 594:1985
Min. delivery temp. ............140 ................140
Minimum rolling temp. ...........85 .................80
The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.


ASPHALT, 14MM./40% - RECIPE - NOW SUPERSEDED


Specified in:- BS 594:1985:Part 1:Table 6:Col.6/5
, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This is a WEARING COURSE material that needs an application of 20mm. PRECOATS.

THIS MATERIAL IS NOW REPLACED IN BS 594:PART 1, BY 14MM./35%

Nominal thickness .............50mm.
Rate of coverage at 50mm. .....9.0 sq.metres/tonne

Viscosity ....................50pen ..............70pen
Max. delivery temp. ..........190(185) ...........185(180) (?) = BS 594:1985
Min. delivery temp. ..........140 ................140
Minimum rolling temp. .........85 .................80
The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.


ASPHALT, 50%/ 0/10 BINDER COURSE - REGULATING


Specified in:- BS 594:Part 1:Table 2:Col.2/1
, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This material is suitable as a REGULATING MATERIAL, and a WEARING COURSE.
BS 594:2005 IS CURRENT

Nominal thickness .................25mm. to 50mm.
Minimum thickness at any point ....25mm. (except when regulating)
Rate of coverage at 40mm. .........11.0 sq.metres/tonne

Viscosity .........................50pen ...........70pen
Max. delivery temp. ...............170 .............165
Min. delivery temp. ...............120 .............120
Minimum rolling temp. ..............85 ..............80
The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.


ASPHALT, 50% 0/14MM. BINDER COURSE - REGULATING


Specified in:- BS 594:Part 1:Table 2:Col.2/2
and the way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This material is suitable as a REGULATING MATERIAL, and a WEARING COURSE.
BS 594:2005 IS CURRENT

Nominal thickness ................35mm. to 65mm.
Minimum thickness at any point ...35mm. (except when regulating)
Rate of coverage at 50mm. .........9.0 sq.metres/tonne

Viscosity ...........................50pen ...........70pen
Max. delivery temp. .................170 .............165
Min. delivery temp. .................130 .............130
Minimum rolling temp. ................85 ..............80
The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure.


ASPHALT 50% 0/20. BINDER COURSE / BASE


Specified in:- BS 594:Part 1:Table 2:Col.2/3
,
The way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This material is suitable as a REGULATING MATERIAL.
BS 594:2005 IS CURRENT

Nominal thickness .................45mm. to 80mm.
Minimum thickness at any point ....45mm.
Rate of coverage at 60mm. ..........7.75 sq.metres/tonne

Viscosity ...............................50pen
Max. delivery temp. .....................170
Min. delivery temp. .....................120
Minimum rolling temp. ....................85
The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure.


ASPHALT, 55%/ 0/10 HIGH STONE CONTENT WEARING COURSE - HSCA


Specified in:- BS 594:Part 1:Table 3:Col.3/4
.
The way it shall be laid, transported and compacted is covered in BS 594:Part 2.
A minimum TARGET BINDER CONTENT of 5.8% is suggested to ensure durability.
BS 594:2005 IS CURRENT

Nominal thickness .........................40mm.
Minimum thickness at any point ............25mm.
Rate of coverage at 30mm. .................14.0 sq.metres/tonne

(Beware, I consider high stone content mixes should have same temperature range as 50% basecourses)

Viscosity .......................50pen .............70pen
Max. delivery temp. .............190 (170) .........185 (165)
(*) are 50% basecourse temperatures
Min. delivery temp. .............130 ...............130
Minimum rolling temp. ............85 ................80

The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature.


ASPHALT 55% 0/14 HIGH STONE CONTENT WEARING COURSE - HSCA


Specified in:- BS 594:Part 1:Table 3:Col.3/5.

The way it shall be laid, transported and compacted is covered in BS 594:Part 2.
A minimum TARGET BINDER CONTENT of 5.8% is suggested to ensure durability.

BS 594:2005 IS CURRENT

Nominal thickness ....................45mm.
Minimum thickness at any point .......35mm.
Rate of coverage at 40mm. ............11.0 sq.metres/tonne

Beware I believe HSCA's should have the same maximum temperature range as 50% basecourses.

Viscosity ............................50pen .............70pen
Max. delivery temp. ..................190 (170) .........185 (165)
Figures in brackets (*) are 50% basecourse temperatures
Min. delivery temp. ..................130 ...............130
Minimum rolling temp. .................85 ................80

The bulk of the compaction should take place before the material temperature falls to the minimum rollingtemperature.


ASPHALT, 60% 0/20MM. BINDER COURSE - BASE


Specified in:- BS 594:Part 1:Table 2:Col.2/4,
The way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This material is regularly used as 60mm thick BASECOURSE layer under H.R.A. wearing course.
BS 594:2005 IS CURRENT

Nominal thickness 45mm. to 80mm.
Minimum thickness at any point 45mm.
Rate of coverage at 60mm. 7.75 sq.metres/tonne

Viscosity ......................50pen
Max. delivery temp. ............170
Min. delivery temp. ............130
Minimum rolling temp. ...........85

The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature.


ASPHALT, 60% 0/32MM. BASECOURSE - ROADBASE


Specified in:- BS 594:Part 1:Table 2:Col.2/5,
The way it shall be laid, transported and compacted is covered in BS 594:Part 2.
This material is used for BASECOURSE/ROADBASE layers around the 100mm.thickness.

BS 594:2005 IS CURRENT

Nominal thickness ...................60mm. to 150mm.
Minimum thickness at any point ......60mm.
Rate of coverage at 100mm. ...........4.5 sq.metres/tonne

Viscosity ............................50pen
Max. delivery temp. ..................170
Min. delivery temp. ..................130
Minimum rolling temp. .................85
The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature.


ASPHALT 60%/40MM. BASECOURSE - ROADBASE


Specified in:- BS 594:Part 1:Table 2:Col.2/6, and the way it shall be laid, transported and compacted is covered in BS 54:Part 2.
This material is used for ROADBASE layers around the 125/150mm. thickness.

(NOTE this mixture has been removed and the use of 40mm. size aggregate is no longer specified in the 2003 edition, for its specification you will need to quote a previous edition of BS 594.)

Nominal thickness ..................75mm. to 150mm.
Minimum thickness at any point .....75mm.
Rate of coverage at 125mm. ..........3.5 sq.metres/tonne

Viscosity ..........................50pen.
Max. delivery temp .................170
Min. delivery temp .................130
Minimum rolling temp ................85

The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature.



ASPHALT FLOW - RUTTING - WHEELTRACKING

FLOW is just what it suggests, i.e. the ability of the substance to move under load / traffic.
BUT from a HIGHWAYS MAINTENANCE point of view we MUST use the term FLOW as it is defined in B.S.594 : Part 1
That is :-
FLOW is the deformation of the molded specimen in millimetres at the point of maximum resistance when made and tested in accordance with the requirements of BS 598 : Part 107, i.e. the "MARSHALL" test.

Choosing HRA wearing course with low FLOW values will help prevent RUTTING and WHEEL TRACKING.

The usual maximum FLOW value for DESIGN ASPHALT is 5mm. for STABILITY values up to 8kn., above 8kn. 7mm. is permissible.

See B.S.594:Part 1:Table 11 (Table B.1 in 2003 edition) for further information


ASPHALT LAYER THICKNESS - TOLERANCES

A number of the more commonly used ASPHALT materials are included in this database.
In each mixture item you will have NOMINAL and minimum thicknesses stated.
In order to achieve required thickness of bituminous layers it is necessary to know about LAYER TOLERANCES that are specified in the D.Tp. Specification for Highway Works.

The "manipulation" of these tolerances can lead to significant reductions in layer thickness.
This can have a profound effect on a ROAD PAVEMENT that has a relatively thin bituminous layer,
e.g. a typical 60mm. BASECOURSE and 40mm. WEARING COURSE construction.
Check it out!



ASPHALT RATES OF SPREAD - COVERAGE

The rate of spread of each particular ASPHALT material will be found in the entry appropriate to that material. e.g. the rate of spread of ASPHALT 14MM/30% WEARING COURSE will be found under that subject heading.

If you learn the use of the "Find" facilities of the browser the retrieval of these subjects will be quite easy.



ASPHALT SAND CARPET - BRIDGE DECK WATER PROOFING - RED MARKING


This is specified in BS 594:1985:Part 1:Table 5:Col. 18 
(2005:Table 6:Col. 6/1, 0% 0/2 )
The way it shall be laid, transported and compacted is covered in BS 594:Part 2.

Not widely used as a wearing course, it is used to protect bridge deck water-proofing.
When used on bridge decks it is dyed red,

N.B. material above 145 degreess shall not be laid on bridge waterproofing, without approval of the Engineer, DOT Spec. Clause 901 Para. 9.

Nominal thickness ..........25mm.
Rate of coverage at ........25mm. 17.0 sq.metres/tonne
Viscosity .......................50pen ...........70pen
Max. delivery temp. .............185 .............180
Min. delivery temp. .............130 .............130
Minimum rolling temp. ............85 ..............80

The bulk of the compaction should take place before the material temperature falls below the minimum rolling temperature.


ASPHALT STABILITY - RUTTING RESISTANCE

STABILITY when used in the "broad" context of HOT ROLLED ASPHALT is used to convey the resistance of a material to deformation, and in particular when applied to DESIGN ASPHALT.

STABILITY means the maximum resistance to deformation in newtons of a molded specimem that is made and tested in accordance with the requirements of B.S.598:Part 107. (i.e. "THE MARSHALL TEST")

It is necessary to know the STABILITY because there is laid down in :-
B.S.594:Part 1:Anex B:Table B.1, STABILITY values for certain traffic categories.

In truth it is the ability of an asphalt to comply to the STABILITY and FLOW criteria of B.S.594 to allow it to be called DESIGN ASPHALT rather than the actual "design" procedure.

In practice many RECIPE ASPHALTS will comply with DESIGN ASPHALT criteria quoted in the table above because it is not sensible for the supplier to use two different sands in his production process.

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