| [ Top ] | Hot Rolled Asphalt and Bituminous Macadam |
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ASPHALT - MACADAM - LAYER THICKNESS - ROAD DESIGN The thickness of bituminous materials, (or indeed any other road making material), will be decided upon as a result of a ROAD PAVEMENT DESIGN based on TRRL REPORT 1132, or subsequent Highways Agency "Highway Design" (HD) guides. This is especially applicable to the BASE (ROADBASE) layer with both MACADAM and ASPHALT. |
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ASPHALT - MACADAM - LAYING TEMPERATURES Laying temperatures in general (including cement bound material) are covered in the, DOT Specification for Highway Works, Clause 703, Cold Weather Working, of the 700 Series, Road Pavements-General. WIND CHILL information is provided in DTP DESIGN MANUAL HD 27/94. Laying temperatures appropriate to "Recipe" H.R.A. are stated in, B.S.594:Part 2: Specification for the transport, laying and compaction of rolled asphalt. See para 6.1 in this edition, it states you can lay at minus 3 degrees in CALM weather. Laying temperatures appropriate to COATED MACADAM are stated in, B.S.4987: Part 2:Specification for transport, laying and compaction. Para 5.2 You MUST consult the above documents for accurate advice. But criteria common to both B.S.'s included over many years is :- 1) laying shall cease at 0 deg.C on a falling thermometer, when NOT calm. 2) laying may begin at -1 deg.C on a rising thermometer. |
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ASPHALT, 30% 0/10 WEARING COURSE - DESIGN Specified in BS 594:Part 1:Table 3:Col. 8, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This WEARING COURSE material needs an application of 20mm./ 14mm. PRECOATS. N.B. This material is NOT included in BS 594:2002/3 ! See BS 594:1985 for spec Nominal thickness ...............35mm. Rate of coverage at 35mm. .......13.0 sq.metres/tonne Viscosity .................50pen ..............70pen Max. delivery temp. .......185(190) ...........180(185) ( ) = BS 594:1985 Min. delivery temp. .......140 ................140 Minimum rolling temp. ......85 .................80 The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature. |
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ASPHALT, 0/10 30% SURFACE COURSE - RECIPE Specified in BS 594:Part 1:Table 6:Col.6/3, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This WEARING COURSE material needs an application of 20mm./ 14mm. PRECOATS. BS 594:2005 IS CURRENT. Nominal thickness ...............35mm. Rate of coverage at 35mm. .......13.0 sq.metres/tonne Viscosity ....................50pen ..............70pen Max. delivery temp. ..........190(185) ...........185(180) ( ) = BS594:1985 Min. delivery temp. ..........140 ................140 Minimum rolling temp. .........85 # ...............80 # # Bulk of the compaction should take place before the minimum rolling temperature falls to this figure. |
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ASPHALT, 30% 0/14 SURFACE COURSE - DESIGN Specified in:- BS 594:Part 1:Table 3:Col.3/2 and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS. BS 594:2005 IS CURRENT Nominal thickness ...........40mm. Rate of coverage at .........40mm. 11.0 sq.metres/tonne Viscosity .....................50pen ..............70pen Max. delivery temp. ...........190(185) ...........185(180) (?) = BS 594:1985 Min. delivery temp. ...........140 ................140 Minimum rolling temp. 85 80 The bulk of the compaction should take place before the minimum rolling temperature falls to this figure. |
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ASPHALT, /30% 0/14 SURFACE COURSE - RECIPE Specified in:- BS 594:Part 1:Table 6:Col.6/4, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS. BS 594:2005 IS CURRENT. Nominal thickness .................40mm. Rate of coverage at 40mm. .........11.0 sq.metres/tonne Viscosity ......................50pen ...............70pen Max. delivery temp. ............190(185) ............185(180) ( ) = BS594:1985 Min. delivery temp. ............140 .................140 Minimum rolling temp. ...........85 ..................80 The bulk of the compaction should take place before the minimum rolling temperature falls to this figure.) |
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ASPHALT, 35% 0/14 SURFACE COURSE - DESIGN Specified in:- BS 594:Part 1:Table 3:Col.3/3 and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS BS 594:2005 IS CURRENT Nominal thickness ............45/50mm. Rate of coverage at 50mm. ....9.0 sq.metres/tonne Viscosity ...........................50pen .............70pen Max.delivery temp. ..................190(185) ..........185(180) (?) = BS 594:1985 Min. delivery temp. .................140 ...............140 Minimum rolling temp. ................85 ................80 The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure. |
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ASPHALT, 35% 0/14 SURFACE COURSE - RECIPE Specified in:- BS 594:Part 1:Table 6:Col.6/5, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS. BS 594:2005 IS CURRENT Nominal thickness ...........45/50mm. Rate of coverage at 50mm. ...9.0 sq.metres/tonne Viscosity ..................50pen ................70pen Max. delivery temp. ........190(185) .............185(180) (?) = BS 594:1985 Min. delivery temp. ........140 ..................140 Minimum rolling temp. .......85 ...................80 The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure. |
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ASPHALT, 14MM./40% - DESIGN - NOW SUPERSEDED Specified in:- BS 594:1985:Part 1:Table 3:Col.3/3 and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS THIS MATERIAL IS NOW REPLACED IN BS 594:PART 1, BY 14MM./35% Nominal thickness ...........50mm. Rate of coverage at 50mm. ...9.0 sq.metres/tonne Viscosity ......................50pen ..............70pen Max. delivery temp. ............190(185) ...........185(180) (?) =BS 594:1985 Min. delivery temp. ............140 ................140 Minimum rolling temp. ...........85 .................80 The bulk of the compaction should take place before the minimum rolling temperature falls to this figure. |
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ASPHALT, 14MM./40% - RECIPE - NOW SUPERSEDED Specified in:- BS 594:1985:Part 1:Table 6:Col.6/5, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This is a WEARING COURSE material that needs an application of 20mm. PRECOATS. THIS MATERIAL IS NOW REPLACED IN BS 594:PART 1, BY 14MM./35% Nominal thickness .............50mm. Rate of coverage at 50mm. .....9.0 sq.metres/tonne Viscosity ....................50pen ..............70pen Max. delivery temp. ..........190(185) ...........185(180) (?) = BS 594:1985 Min. delivery temp. ..........140 ................140 Minimum rolling temp. .........85 .................80 The bulk of the compaction should take place before the minimum rolling temperature falls to this figure. |
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ASPHALT, 50%/ 0/10 BINDER COURSE - REGULATING Specified in:- BS 594:Part 1:Table 2:Col.2/1, and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This material is suitable as a REGULATING MATERIAL, and a WEARING COURSE. BS 594:2005 IS CURRENT Nominal thickness .................25mm. to 50mm. Minimum thickness at any point ....25mm. (except when regulating) Rate of coverage at 40mm. .........11.0 sq.metres/tonne Viscosity .........................50pen ...........70pen Max. delivery temp. ...............170 .............165 Min. delivery temp. ...............120 .............120 Minimum rolling temp. ..............85 ..............80 The bulk of the compaction should take place before the minimum rolling temperature falls to this figure. |
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ASPHALT, 50% 0/14MM. BINDER COURSE - REGULATING Specified in:- BS 594:Part 1:Table 2:Col.2/2 and the way it shall be laid, transported and compacted is covered in BS 594:Part 2. This material is suitable as a REGULATING MATERIAL, and a WEARING COURSE. BS 594:2005 IS CURRENT Nominal thickness ................35mm. to 65mm. Minimum thickness at any point ...35mm. (except when regulating) Rate of coverage at 50mm. .........9.0 sq.metres/tonne Viscosity ...........................50pen ...........70pen Max. delivery temp. .................170 .............165 Min. delivery temp. .................130 .............130 Minimum rolling temp. ................85 ..............80 The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure. |
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ASPHALT 50% 0/20. BINDER COURSE / BASE Specified in:- BS 594:Part 1:Table 2:Col.2/3, The way it shall be laid, transported and compacted is covered in BS 594:Part 2. This material is suitable as a REGULATING MATERIAL. BS 594:2005 IS CURRENT Nominal thickness .................45mm. to 80mm. Minimum thickness at any point ....45mm. Rate of coverage at 60mm. ..........7.75 sq.metres/tonne Viscosity ...............................50pen Max. delivery temp. .....................170 Min. delivery temp. .....................120 Minimum rolling temp. ....................85 The bulk of the compaction should take place before the mimimum rolling temperature falls to this figure. |
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ASPHALT, 55%/ 0/10 HIGH STONE CONTENT WEARING COURSE - HSCA Specified in:- BS 594:Part 1:Table 3:Col.3/4. The way it shall be laid, transported and compacted is covered in BS 594:Part 2. A minimum TARGET BINDER CONTENT of 5.8% is suggested to ensure durability. BS 594:2005 IS CURRENT Nominal thickness .........................40mm. Minimum thickness at any point ............25mm. Rate of coverage at 30mm. .................14.0 sq.metres/tonne (Beware, I consider high stone content mixes should have same temperature range as 50% basecourses) Viscosity .......................50pen .............70pen Max. delivery temp. .............190 (170) .........185 (165) (*) are 50% basecourse temperatures Min. delivery temp. .............130 ...............130 Minimum rolling temp. ............85 ................80 The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature. |
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ASPHALT 55% 0/14 HIGH STONE CONTENT WEARING COURSE - HSCA Specified in:- BS 594:Part 1:Table 3:Col.3/5. The way it shall be laid, transported and compacted is covered in BS 594:Part 2. A minimum TARGET BINDER CONTENT of 5.8% is suggested to ensure durability. BS 594:2005 IS CURRENT Nominal thickness ....................45mm. Minimum thickness at any point .......35mm. Rate of coverage at 40mm. ............11.0 sq.metres/tonne Beware I believe HSCA's should have the same maximum temperature range as 50% basecourses. Viscosity ............................50pen .............70pen Max. delivery temp. ..................190 (170) .........185 (165) Figures in brackets (*) are 50% basecourse temperatures Min. delivery temp. ..................130 ...............130 Minimum rolling temp. .................85 ................80 The bulk of the compaction should take place before the material temperature falls to the minimum rollingtemperature. |
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ASPHALT, 60% 0/20MM. BINDER COURSE - BASE Specified in:- BS 594:Part 1:Table 2:Col.2/4, The way it shall be laid, transported and compacted is covered in BS 594:Part 2. This material is regularly used as 60mm thick BASECOURSE layer under H.R.A. wearing course. BS 594:2005 IS CURRENT Nominal thickness 45mm. to 80mm. Minimum thickness at any point 45mm. Rate of coverage at 60mm. 7.75 sq.metres/tonne Viscosity ......................50pen Max. delivery temp. ............170 Min. delivery temp. ............130 Minimum rolling temp. ...........85 The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature. |
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ASPHALT, 60% 0/32MM. BASECOURSE - ROADBASE Specified in:- BS 594:Part 1:Table 2:Col.2/5, The way it shall be laid, transported and compacted is covered in BS 594:Part 2. This material is used for BASECOURSE/ROADBASE layers around the 100mm.thickness. BS 594:2005 IS CURRENT Nominal thickness ...................60mm. to 150mm. Minimum thickness at any point ......60mm. Rate of coverage at 100mm. ...........4.5 sq.metres/tonne Viscosity ............................50pen Max. delivery temp. ..................170 Min. delivery temp. ..................130 Minimum rolling temp. .................85 The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature. |
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ASPHALT 60%/40MM. BASECOURSE - ROADBASE Specified in:- BS 594:Part 1:Table 2:Col.2/6, and the way it shall be laid, transported and compacted is covered in BS 54:Part 2. This material is used for ROADBASE layers around the 125/150mm. thickness. (NOTE this mixture has been removed and the use of 40mm. size aggregate is no longer specified in the 2003 edition, for its specification you will need to quote a previous edition of BS 594.) Nominal thickness ..................75mm. to 150mm. Minimum thickness at any point .....75mm. Rate of coverage at 125mm. ..........3.5 sq.metres/tonne Viscosity ..........................50pen. Max. delivery temp .................170 Min. delivery temp .................130 Minimum rolling temp ................85 The bulk of the compaction should take place before the material temperature falls to the minimum rolling temperature. |
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ASPHALT FLOW - RUTTING - WHEELTRACKING FLOW is just what it suggests, i.e. the ability of the substance to move under load / traffic. BUT from a HIGHWAYS MAINTENANCE point of view we MUST use the term FLOW as it is defined in B.S.594 : Part 1 That is :- FLOW is the deformation of the molded specimen in millimetres at the point of maximum resistance when made and tested in accordance with the requirements of BS 598 : Part 107, i.e. the "MARSHALL" test. Choosing HRA wearing course with low FLOW values will help prevent RUTTING and WHEEL TRACKING. The usual maximum FLOW value for DESIGN ASPHALT is 5mm. for STABILITY values up to 8kn., above 8kn. 7mm. is permissible. See B.S.594:Part 1:Table 11 (Table B.1 in 2003 edition) for further information |
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ASPHALT LAYER THICKNESS - TOLERANCES A number of the more commonly used ASPHALT materials are included in this database. In each mixture item you will have NOMINAL and minimum thicknesses stated. In order to achieve required thickness of bituminous layers it is necessary to know about LAYER TOLERANCES that are specified in the D.Tp. Specification for Highway Works. The "manipulation" of these tolerances can lead to significant reductions in layer thickness. This can have a profound effect on a ROAD PAVEMENT that has a relatively thin bituminous layer, e.g. a typical 60mm. BASECOURSE and 40mm. WEARING COURSE construction. Check it out! |
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ASPHALT RATES OF SPREAD - COVERAGE The rate of spread of each particular ASPHALT material will be found in the entry appropriate to that material. e.g. the rate of spread of ASPHALT 14MM/30% WEARING COURSE will be found under that subject heading. If you learn the use of the "Find" facilities of the browser the retrieval of these subjects will be quite easy. |
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ASPHALT SAND CARPET - BRIDGE DECK WATER PROOFING - RED MARKING This is specified in BS 594:1985:Part 1:Table 5:Col. 18 (2005:Table 6:Col. 6/1, 0% 0/2 ) The way it shall be laid, transported and compacted is covered in BS 594:Part 2. Not widely used as a wearing course, it is used to protect bridge deck water-proofing. When used on bridge decks it is dyed red, N.B. material above 145 degreess shall not be laid on bridge waterproofing, without approval of the Engineer, DOT Spec. Clause 901 Para. 9. Nominal thickness ..........25mm. Rate of coverage at ........25mm. 17.0 sq.metres/tonne Viscosity .......................50pen ...........70pen Max. delivery temp. .............185 .............180 Min. delivery temp. .............130 .............130 Minimum rolling temp. ............85 ..............80 The bulk of the compaction should take place before the material temperature falls below the minimum rolling temperature. |
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ASPHALT STABILITY - RUTTING RESISTANCE STABILITY when used in the "broad" context of HOT ROLLED ASPHALT is used to convey the resistance of a material to deformation, and in particular when applied to DESIGN ASPHALT. STABILITY means the maximum resistance to deformation in newtons of a molded specimem that is made and tested in accordance with the requirements of B.S.598:Part 107. (i.e. "THE MARSHALL TEST") It is necessary to know the STABILITY because there is laid down in :- B.S.594:Part 1:Anex B:Table B.1, STABILITY values for certain traffic categories. In truth it is the ability of an asphalt to comply to the STABILITY and FLOW criteria of B.S.594 to allow it to be called DESIGN ASPHALT rather than the actual "design" procedure. In practice many RECIPE ASPHALTS will comply with DESIGN ASPHALT criteria quoted in the table above because it is not sensible for the supplier to use two different sands in his production process. |
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