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The Idiots' Guide to Highways Maintenance
Copyright © 2000/08, C.J.Summers

BITUMINOUS MIXTURE SURFACES, A CLOSE STUDY (new images added 24/11/2007)

NOTE - THIS PAGE WILL TAKE CONSIDERABLE TIME TO LOAD (if you are on "dial-up") AS I WANT YOU TO BE ABLE TO COMPARE PHOTOGRAPHS INSTANTLY RATHER THAN SWAPPING BETWEEN "THUMBNAILS".
I REGARD THESE IMAGES AS TYPICAL EXAMPLES OF HOW I BELIEVE THE PARTICULAR BITUMINOUS MIXTURES NAMED SHOULD APPEAR, OTHER ENGINEERS/SUPPLIERS MAY HAVE A DIFFERENT VIEW ON HOW A PARTICULAR MIXTURE SHOULD APPEAR. 
A BADLY DESIGNED, POORLY MANUFACTURED, OR BADLY LAID MATERIAL IS JUST THAT, AND SHOULD NOT CLOUD YOUR JUDGMENT ON THE MERITS OF A PARTICULAR TYPE OF A CORRECTLY DESIGNED, MANUFACTURED AND LAID BITUMINOUS MIXTURE.
SELECTING AN INAPPROPRIATE BITUMINOUS MIXTURE, OR A SUITABLE MATERIAL THAT HAS INCORRECT AGGREGATE AND BITUMEN PROPERTIES FOR A PARTICULAR SITE IS A DIFFERENT MATTER.



CONTENTS

55%/14mm. NEWLY LAID - HOT ROLLED ASPHALT WEARING COURSE
55%/10mm. ESTABLISHED - HOT ROLLED ASPHALT WEARING COURSE

10mm. STONE MASTIC ASPHALT, (SMA)
14mm. STONE MASTIC ASPHALT
10mm. SURFACE DRESSING

10mm. CLOSE GRADED (DENSE) MACADAM

14mm. CLOSE GRADED MACADAM (CGM)

10mm. NEWLY LAID OPEN GRADED MACADAM
10mm. OPEN GRADED MACADAM - AFTER TRAFFICKING
30%/14mm. HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 14mm. PRECOATED CHIPPINGS
35%/14mm. "DESIGN" HRA WEARING COURSE AND 20mm. HIGH P.S.V. PRECOATED CHIPPINGS
IMAGES OF A TYPE OF PROPRIETARY "THIN SURFACING" ( 20mm. ASPHALTIC CONCRETE / PERVIOUS MACADAM)

PERSONAL NOTE

IMPORTANT - Further information on the Introduction of the new BS EN 13108 Family of Bituminous Mixtures, 
Replacing BS 594 and BS 4987

 



55%/14mm. NEWLY LAID - HOT ROLLED ASPHALT WEARING COURSE,
( OFTEN REFERRED TO AS HIGH STONE CONTENT ASPHALT, HSCA 

Below is a newly laid 55%/14mm. High Stone Content Asphalt (HSCA), showing a fairly typical level of texture on initial laying, note there is not a high build of surface bitumen in this material, aggregate and sand surface texture is soon exposed by trafficking.


55%/10mm. ESTABLISHED - HOT ROLLED ASPHALT WEARING COURSE,

( OFTEN REFERRED TO AS HIGH STONE CONTENT ASPHALT, HSCA 

Below is a 55%/10mm. High Stone Content Asphalt (HSCA) after approximately 5 years trafficking, you are able to see the sand bitumen matrix that is typical of a hot rolled asphalt, as this matrix is worn away the texture will increase.


Below is close-up photograph of an established High Stone Content Asphalt (HSCA) surface course 

10mm. High Stone Content Asphallt - BS 594, after approx. 5 years trafficking

10mm. STONE MASTIC ASPHALT, (SMA)
Below is a 10mm. stone mastic asphalt surface course that is approximately 3 years old, located on a principal route carrying a a normal level of HGV's for a busy small town. 
The surface bitumen is now worn off and actual aggregate surface is exposed, texture depth is acceptable but will continue to improve with trafficking, and can now be seen to be of a "positive" rather than a "negative" nature.

10mm. Stone Mastic Asphalt - Generic, after approx. 3 years trafficking

14mm. STONE MASTIC ASPHALT
Below is a typical picture of a 14mm. stone mastic asphalt designed to have a low void content, i.e. 2% - 5%, this surface is five years old.
With this image a click on it will link to a larger file size picture to show more detail.
Note, this mixture is largely a single sized 14mm. aggregate held in a binder rich "mastic". As the significant initial "mastic" coating is worn of the surface aggregate by trafficking, a prominent macro texture is created. 
This transformation, over time, needs to be taken into account when regarding 14mm. SMA as a low noise generation surface.


10mm. SURFACE DRESSING
Below is a typical mosaic of a 10mm. single size surface dressing after several years of trafficking in a rural location.

Below is a magnification of the picture above.
A good surface dressing on a structurally sound road surface will create good macro-texture, and coupled with a high polished stone value (PSV) aggregate will provide a road surface with a high skid resistance in a cost effective manner.

10mm. CLOSE GRADED (DENSE) MACADAM AFTER APPROXIMATELY THREE MONTHS TRAFFICKING
Below is a picture of a 10mm. close grade (dense) bitumen macadam surface that is about three months old that still has some bitumen to be worn off by traffic. 

Below is a magnification of the the 10mm. CGM image above, to better observe the considerable texture that is present on this type of material. Even though it will not show a deep texture depth when tested by the sand patch test it is still likely to have a texture depth above 0.8mm (sand patch). This amount of texture is quoted in many reports as being quite adequate for unstressed locations, remember skid resistance is not solely related to texture depth.

14mm. CLOSE GRADED MACADAM (CGM)
Below is a photograph of a typical 14mm. Close Graded Macadam after approximately two years trafficking.
With this image a click on it will link to a larger file size picture to show more detail.
This surface tends to have less depth of macro texture and increased micro texture, this is from the well graded nature of the mixture and the higher content of finer aggregate material, macro texture increase over the life of the material as the fines are removed by trafficking.
With a generic (BS 4987) CGM there is not a significant amount of bitumen build-up on the surface aggregate, and it is quickly remove by traffic.


10mm. NEWLY LAID OPEN GRADED MACADAM
The material below has about 20% voids and is porous and as such should only be laid on an impervious basecourse or bond-coat. The photograph above shows the material a few days after laying, you will note the well voided nature of the surface. Many of the proprietary Thin Surfacings will be similar in nature to this material.

10mm. Open Graded Bituminous Macadam - BS 4987, newly laid

10mm. OPEN GRADED MACADAM - AFTER TRAFFICKING
The same material as above after about 12 months trafficking, note how the voids have been filled with detritus. The flow of water through the material matrix will have slowed considerably and the initial low spray properties of this type of surface will have been considerably reduced.

10mm. Open Graded Bituminous Macadam - BS 4987, after approx. 12 months trafficking

30%/14mm. HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 14mm. PRECOATED CHIPPINGS
14mm. precoated chippings is a permitted option, and is specified in BS 594. 
The 14mm. option seemed to lose out in favour of 20mm. chippings when greater texture depth was regarded as being the most important factor in a bituminous surfacing. 
This type of surfacing still gives good texture and is considerably quieter than HRA with a 20mm. chipping. 
This particular photograph was taken in 2001 in a busy urban street and I know the surface to be over 20 years old. 
 

Hot Rolled Asphalt Wearing Course - BS 594, with 14mm. precoated chippings, over 20 years old

35%/14mm. "DESIGN" HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 20mm. HIGH POLISHED STONE VALUE (PSV) PRECOATED CHIPPINGS
The surface illustrated below was the bituminous surface that until recently was the material used on all motorways and trunk roads, it is a very durable material and has a high skid resistance when correct texture depths are achieved with the 20mm. precoated chippings obtained from a high PSV source.
Some lengths of this material have been prone to wheel-track rutting in hot summers, but if attention is paid to the nature of the fines used in the mixture, coupled with an appropriate binder modifier this problem can be overcome.
This material is no longer a permitted surfacing on motorways and trunk roads in England, although many hundreds of miles still remain to be replaced by proprietary Thin Surfacings. 
Many thousands of miles of this material are still to be found on the remaining (95%) of the road network, where it is still able to be used.
The main reason given for this material falling in to disfavour is that it is a surface on which high speed vehicle tyres may generate more noise, but the noise generated does need to be compared to that produced by other established surfaces before being ruled out.

Hot Rolled Asphalt Wearing Course - BS 594, with 20mm. precoated chippings, approx. 8 years old

IMAGES OF A TYPE OF PROPRIETARY "THIN SURFACING" ( 20mm. ASPHALTIC CONCRETE / PERVIOUS MACADAM)
The above title needs an great deal of qualification, because there are now many hundreds of proprietary thin surfacing bituminous mixtures offered for the highways construction and maintenance market, and very few of them will will have a "recipe" specification associated with them, available to the purchaser. 
Although a standard "recipe" is obviously employed in manufacture or you would have chaos in determining which "Thin Surfacing" mixture was which.
I do not know what nominal size designation this mixture has, but from comparison to my "scale" (one centimetre squares) it has the appearance of 20mm. nominal size, this meaning that the predominant size fraction is passing a 20mm. sieve retained on a 14mm. sieve.
It is obviously of a porous nature and appears to have relatively few "fines", so I would compare this mixture to that of a generic Porous Asphalt, which in turn was previously known as a Pervious Macadam. 
However this material will now have the broad generic description of Thin Aspaltic Concrete (TAC) because it will be laid less than 40mm. thick, and asphaltic concrete is now the term used in BS EN 13108 to describe coated macadams.
Laying a mixture of this nominal size only 40mm. thick will increase the porosity of the laid surface course.
I have included the following images on this page to increase the knowledge of those interested. 
The series goes from newly laid material to the nature of failure this type of surfacing tends to suffer from, i.e. the fretting out of the aggregate matrix due to oxidation of the bitumen and hydraulic scouring if the surface drainage is poor. 
These materials also tend to fail earlier than "conventional" materials if there is any underlying movement or weakness in the road pavement.
These pictures are all of one particular branded product from one particular supplier, but all major bituminous mixture suppliers will market a product that will be very, very similar in design ("recipe"), but differing in actual aggregate used, along with possible differences in bitumen supplier and bitumen modifier (polymer).
It is interesting to note that these differences could actually occur with a particular product from a particular supplier when purchasing from the same supplier, according to where in the UK the material is produced.
If the properties of the bitumen and modifier have been "damaged" during storage of the binder, during mixing, and/or the length of time in storage of the mixed material, the life of the laid mixture will be reduced.
This "damage" being temperature related. This deterioration in binder quality will of course be experienced by all bituminous mixtures during production, but porous materials depend on binder performance to retain road surface integrity to a greater degree than low void ("dense") bituminous mixtures.

Proprietary "Thin Surfacing" - Thin Aspaltic Concrete ( Porous Asphalt/Pervious Macadam)
Proprietary "Thin Surfacing" - Thin Aspaltic Concrete ( Porous Asphalt/Pervious Macadam)
Proprietary "Thin Surfacing" - Thin Aspaltic Concrete ( Porous Asphalt/Pervious Macadam), after several years of trafficking
Proprietary "Thin Surfacing" - Thin Aspaltic Concrete ( Porous Asphalt/Pervious Macadam), showing the nature of failure of these types of bituminous mixture.

The above image shows the nature of the failure that this type of "open" material experiences over time, i.e. the fretting out of the aggregate particles.

Personal Note
The above are an extremely small representation of surface courses (wearing courses), of the many generic bituminous mixtures that are available from,

BS 594:Hot Rolled Asphalt for Roads and other Paved Areas :-
Part 1:Specification for constituent materials and asphalt mixtures


BS 4987: Coated Macadam for Roads and other Paved Areas :-
Part 1:Specification for constituent materials and mixtures


Note : The specifying of various types of bituminous mixtures by reference to the above standards has been superseded by the various parts of BS EN 13108 : Bituminous Mixtures - Materials Specifications, from 1st. January 2008.
It is possible that
BS 594 and BS 4987 may still be available from BSI for some time after this date, as it may well be that existing contracts that contain reference to these standards will need to run their term.

I have also included images of proprietary, Thin Surfacing, bituminous mixtures.

Accessing the pages containing lists of some of the British Standard specified materials will indicate the diversity of options you have to choose from, although in truth it is possible to satisfy nearly all of your requirements from a number of "highlighted" materials in the full specification that have the title "preferred mixtures".
If you have any involvement in the specifying, purchasing and laying of bituminous materials I suggest that you retain copies of
BS 594 and BS 4987 for reference purposes.

The above links will provide you with a summary of the history of the development of
BS 594 and BS 4987, and the mixtures that were available.

Only compare good bituminous mixtures with other good bituminous mixtures, you will learn little from comparing a badly, designed, manufactured and laid product with a well, designed, manufactured and laid product that is of a different type.

You may wish to change your type of bituminous mixture to suit the engineering needs of the site, i.e. durability, ride quality, noise generation, traffic management at the time of laying, and not least the amount of money you have available.

If need be, obtain advice from your Materials Engineer / Road Pavement Engineer, do not specify a bituminous mixture, especially a proprietary material that you do not know what are its design (mixture) requirements and its engineering properties.

Further information on the Introduction of the new BS EN 13108 Family of Bituminous Mixtures, 
Replacing BS 594 and BS 4987


IMPORTANT:- From the 1st. of January 2008 the material/s descriptions used above, and taken from BS 4987 or 
BS 594, will no longer apply to the bituminous mixtures referred to in the text above. 
( For further information and guidance click ------>
HERE )
This does not mean these bituminous mixtures will not be available, but it does mean that you must be aware of the new description, and more importantly that you have defined/specified the "target mixture composition" of the bituminous mixture description that you want to receive, when you purchase that particular mixture.
The new material descriptions will cover many possible "target mixture descriptions" for that particular description.
I fear there could well be a substantial amount of confusion in the whole (supply and use) of the bituminous mixture industry, with the purchaser/user experiencing the greater difficulty.
At this time the text above, and throughout the website, will still refer to BS 594 and BS 4987 bituminous mixture descriptions, that actually meant particular/defined/specified bituminous mixtures.
It is up to you to specify and purchase similar bituminous mixtures to those referred to above if you believe they are suitable for a particular use, on a particular site.
It may not be possible provide similar text as above in the future because each general material description could cover many variations of an actual bituminous mixture composition/recipe, providing significantly different engineering properties.


The new specifications that were introduced on 1st. January 2008, include,

BS EN 13108-1   : 2006:Bituminous mixtures. Material specifications - Asphalt Concrete 
(This standard largely replaces BS 4987, for specifying Target Mixture Compositions for "macadam" bituminous mixtures. )

BS EN 13108-2   : 2006:Bituminous mixtures. Material specifications -  Asphalt Concrete for very thin layers 
(This standard can be used to provide Target Mixture Compositions for the finer "macadam" mixtures.)

BS EN 13108-3   : 2006:Bituminous mixtures. Material specifications -  Soft asphalt

BS EN 13108-4   : 2006:Bituminous mixtures. Material specifications -  Hot rolled asphalt 
(This standard replaces BS 594 for providing appropriate Target Mixture Compositions.)

BS EN 13108-5   : 2006:Bituminous mixtures. Material specifications -  Stone mastic asphalt 
(This standard can be used to provide appropriate Target Mixture Compositions for SMA.)

BS EN 13108-6   : 2006:Bituminous mixtures. Material specifications -  Mastic asphalt

BS EN 13108-7   : 2006:Bituminous mixtures. Material specifications -  Porous asphalt

BS EN 13108-8   : 2005:Bituminous mixtures. Material specifications -  Reclaimed asphalt

BS EN 13108-20 : 2006:Bituminous mixtures. Material specifications -  Type testing

BS EN 13108-21 : 2006:Bituminous mixtures. Material specifications -  Factory production control

P.D. 6691:2007:Guidance on the use of BS EN 13108 Bituminous mixtures -  Materials specifications,

BS 594987:2007:Asphalts for roads and other paved areas -
Specifications for transport, laying and compaction and type testing protocols,

You will also need to be aware of the new documents,
Interim Advice Note 101/07 - A revised copy of the 900 Series, of the Manual of Contract Documents for Highway Works
and
Interim Advice Note 102/7 - The introduction of BS EN standards for bituminous mixtures - Site supervision aspects

The changes in the nature of specifying bituminous materials is major, and you do need to be aware of the changes if you are in any way responsible for specifying and using bituminous mixtures in highway works.

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