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The Idiots' Guide to Highways
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BITUMINOUS MIXTURE
SURFACES, A CLOSE STUDY
(new images added 24/11/2007)
NOTE - THIS PAGE WILL TAKE
CONSIDERABLE TIME TO LOAD (if you are on "dial-up") AS I WANT YOU TO BE ABLE TO COMPARE PHOTOGRAPHS INSTANTLY RATHER THAN SWAPPING
BETWEEN "THUMBNAILS".
I REGARD THESE IMAGES AS TYPICAL EXAMPLES OF HOW I BELIEVE THE PARTICULAR
BITUMINOUS MIXTURES NAMED SHOULD APPEAR, OTHER ENGINEERS/SUPPLIERS MAY HAVE A
DIFFERENT VIEW ON HOW A PARTICULAR MIXTURE SHOULD APPEAR.
A BADLY DESIGNED, POORLY MANUFACTURED, OR BADLY LAID MATERIAL IS JUST THAT, AND SHOULD NOT CLOUD YOUR JUDGMENT
ON THE MERITS OF A PARTICULAR TYPE OF A CORRECTLY DESIGNED, MANUFACTURED AND
LAID BITUMINOUS MIXTURE.
SELECTING AN INAPPROPRIATE BITUMINOUS MIXTURE, OR A SUITABLE MATERIAL THAT HAS INCORRECT AGGREGATE AND
BITUMEN PROPERTIES FOR A PARTICULAR SITE IS A DIFFERENT MATTER.
CONTENTS
55%/14mm.
NEWLY LAID -
HOT ROLLED ASPHALT WEARING COURSE
55%/10mm. ESTABLISHED - HOT ROLLED ASPHALT WEARING COURSE
10mm.
STONE MASTIC ASPHALT, (SMA)
14mm.
STONE MASTIC ASPHALT
10mm. SURFACE DRESSING
10mm.
CLOSE GRADED (DENSE) MACADAM
14mm. CLOSE GRADED MACADAM (CGM)
10mm.
NEWLY LAID OPEN
GRADED MACADAM
10mm. OPEN
GRADED MACADAM - AFTER TRAFFICKING
30%/14mm.
HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 14mm. PRECOATED
CHIPPINGS
35%/14mm. "DESIGN" HRA WEARING COURSE AND 20mm. HIGH P.S.V. PRECOATED CHIPPINGS
IMAGES
OF A TYPE OF PROPRIETARY "THIN SURFACING" ( 20mm. ASPHALTIC CONCRETE /
PERVIOUS MACADAM)
PERSONAL
NOTE
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55%/10mm. ESTABLISHED - HOT ROLLED ASPHALT WEARING COURSE, ( OFTEN REFERRED TO AS HIGH STONE CONTENT ASPHALT, HSCA Below is a 55%/10mm. High Stone Content Asphalt (HSCA) after approximately 5 years trafficking, you are able to see the sand bitumen matrix that is typical of a hot rolled asphalt, as this matrix is worn away the texture will increase. |
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10mm.
STONE MASTIC ASPHALT, (SMA) |
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14mm.
STONE MASTIC ASPHALT |
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10mm.
SURFACE DRESSING |
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Below is a magnification of the picture
above. A good surface dressing on a structurally sound road surface will create good macro-texture, and coupled with a high polished stone value (PSV) aggregate will provide a road surface with a high skid resistance in a cost effective manner. |
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10mm.
CLOSE GRADED (DENSE) MACADAM AFTER APPROXIMATELY THREE MONTHS
TRAFFICKING |
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| Below is a magnification of the the 10mm. CGM image above, to better observe the considerable texture that is present on this type of material. Even though it will not show a deep texture depth when tested by the sand patch test it is still likely to have a texture depth above 0.8mm (sand patch). This amount of texture is quoted in many reports as being quite adequate for unstressed locations, remember skid resistance is not solely related to texture depth. |
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14mm.
CLOSE GRADED MACADAM (CGM) |
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10mm. NEWLY LAID OPEN
GRADED MACADAM |
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10mm. OPEN
GRADED MACADAM - AFTER TRAFFICKING |
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30%/14mm.
HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 14mm. PRECOATED
CHIPPINGS |
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35%/14mm. "DESIGN" HOT ROLLED ASPHALT (HRA) WEARING COURSE AND 20mm. HIGH
POLISHED STONE VALUE (PSV) PRECOATED CHIPPINGS |
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IMAGES
OF A TYPE OF PROPRIETARY "THIN SURFACING" ( 20mm. ASPHALTIC
CONCRETE / PERVIOUS MACADAM) |
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The above image shows the nature of the failure that this type of "open" material experiences over time, i.e. the fretting out of the aggregate particles. |
Personal
Note
The
above are an extremely small representation of surface courses (wearing courses), of
the many generic bituminous mixtures that are available from,
BS
594:Hot Rolled Asphalt for Roads and other Paved Areas :-
Part 1:Specification for constituent materials and asphalt mixtures
BS
4987: Coated Macadam for Roads and other Paved Areas :-
Part 1:Specification for constituent materials and mixtures
Note
: The specifying of various types of bituminous mixtures by reference to
the above standards has been superseded by the various parts of
BS
EN 13108 : Bituminous Mixtures - Materials Specifications, from 1st. January
2008.
It is possible that
BS 594
and
BS 4987
may still be available from BSI for
some time after this date, as it may well be that existing contracts that
contain reference to these standards will need to run their term.
I have also included images of proprietary, Thin Surfacing, bituminous mixtures.
Accessing the
pages containing lists of some of the British Standard specified materials will indicate the diversity of
options you have to choose from, although in truth it is possible to satisfy
nearly all of your requirements from a number of "highlighted"
materials in the full specification that have the title "preferred
mixtures".
If you have any involvement in the
specifying, purchasing and laying of bituminous materials I suggest that you
retain copies of
BS 594
and
BS 4987
for reference purposes.
The
above links will provide you with a summary of the history of the development of
BS 594
and
BS 4987,
and the mixtures that were available.
Only compare good bituminous mixtures with other good bituminous mixtures, you
will learn little from comparing a badly, designed, manufactured and laid
product with a well, designed, manufactured and laid product that is of a
different type.
You may wish to change your type of bituminous mixture to suit the engineering
needs of the site, i.e. durability, ride quality, noise generation, traffic
management at the time of laying, and not least the amount of money you have
available.
If need be, obtain advice from your Materials Engineer / Road Pavement Engineer,
do not specify a bituminous mixture, especially a proprietary material that you
do not know what are its design (mixture) requirements and its engineering properties.
Further
information on the Introduction of the new BS EN 13108 Family of Bituminous
Mixtures,
Replacing BS 594 and BS 4987
IMPORTANT:- From
the 1st. of January 2008 the material/s descriptions used above, and taken from
BS 4987 or
BS 594, will no longer apply to the bituminous mixtures referred to
in the text above.
( For further information and guidance click ------> HERE
)
This does not mean these bituminous mixtures will not be available, but it does
mean that you must be aware of the new description, and more importantly that
you have defined/specified the "target mixture composition" of the
bituminous mixture description that you want to receive, when you purchase that
particular mixture.
The new material descriptions will cover many possible "target mixture
descriptions" for that particular description.
I fear there could well be a substantial amount of confusion in the whole
(supply and use) of the bituminous mixture industry, with the purchaser/user
experiencing the greater difficulty.
At this time the text above, and throughout the website, will still refer to BS
594 and BS 4987 bituminous mixture descriptions, that actually meant
particular/defined/specified bituminous mixtures.
It is up to you to specify and purchase similar bituminous mixtures to those
referred to above if you believe they are suitable for a particular use, on a
particular site.
It may not be possible provide similar text as above in the future because each
general material description could cover many variations of an actual bituminous
mixture composition/recipe, providing significantly different engineering
properties.
The
new specifications that were introduced on 1st. January 2008, include,
BS EN 13108-1 : 2006:Bituminous mixtures. Material specifications -
Asphalt Concrete
(This standard largely replaces BS 4987, for specifying Target Mixture
Compositions for "macadam" bituminous mixtures. )
BS EN 13108-2 : 2006:Bituminous mixtures. Material specifications -
Asphalt Concrete for very thin layers
(This standard can be used to provide Target Mixture Compositions for the
finer "macadam" mixtures.)
BS EN 13108-3 : 2006:Bituminous mixtures. Material specifications -
Soft asphalt
BS EN 13108-4 : 2006:Bituminous mixtures. Material specifications -
Hot rolled asphalt
(This standard replaces BS 594 for providing appropriate Target Mixture
Compositions.)
BS EN 13108-5 : 2006:Bituminous mixtures. Material specifications -
Stone mastic asphalt
(This standard can be used to provide appropriate Target Mixture
Compositions for SMA.)
BS EN 13108-6 : 2006:Bituminous mixtures. Material specifications -
Mastic asphalt
BS EN 13108-7 : 2006:Bituminous mixtures. Material specifications -
Porous asphalt
BS EN 13108-8 : 2005:Bituminous mixtures. Material specifications -
Reclaimed asphalt
BS EN 13108-20 : 2006:Bituminous mixtures. Material specifications - Type
testing
BS EN 13108-21 : 2006:Bituminous mixtures. Material specifications -
Factory production control
P.D. 6691:2007:Guidance on the use of BS EN 13108
Bituminous mixtures - Materials specifications,
BS 594987:2007:Asphalts for roads and other paved areas -
Specifications for transport, laying and compaction and type testing protocols,
You will also need to be aware of the new documents,
Interim Advice Note 101/07 - A revised copy of the 900 Series, of the Manual of
Contract Documents for Highway Works
and
Interim Advice Note 102/7 - The introduction of BS EN standards for bituminous
mixtures - Site supervision aspects
The changes in the nature of specifying bituminous materials is major, and you
do need to be aware of the changes if you are in any way responsible for
specifying and using bituminous mixtures in highway works.